18: How to Turn Hygiene Into Profits – The Business Case of Easy Cleaning
Is hygienic design just another line on your to-do list, or the overlooked key to avoiding production nightmares?In this episode of Behind Clean Lines, we talk with Jennifer Crandall, CEO of Safe Food En Route. With over 20 years in the food industry, she’s seen what happens when manufacturers treat hygienic design as an afterthought. Spoiler: it gets expensive, fast.We get straight to the point – how early design decisions impact everything from contamination risks to your next downtime crisis (and your profit margins, of course). If you're in food manufacturing, this one’s worth your time. Give it a listen. It might save you more than just money.In this episode, you'll learn about:1. Building a business case for hygienic design in food production.2. Financial risks of neglecting hygienic design from the start.3. Impact of design on product safety and market deadlines.4. Importance of involving experienced food safety experts early.5. Long-term benefits of strategic investment in hygienic construction.Episode Content00:08 Introduction to Hygienic Design with Jennifer Crandall 01:07 The Importance of Early Hygienic Design Decisions 02:42 How Poor Design Leads to Costly Redesigns 05:20 The Role of Food Safety in Company Culture 07:58 Encouraging Investor Awareness on Hygienic Design 10:12 Avoiding Redesign: Real-World Cost Examples 12:30 Understanding Purchasability in Food Safety Context 15:50 The Impact of Accumulative Costs on Operations 20:10 Key Factors in Food Safety Due Diligence 24:29 Investigating Accumulative Costs through Environmental Monitoring 29:15 Strategies for Small and Medium-Sized Companies 32:42 Final Advice: Engage Experienced Food Safety ProfessionalsProductionThis podcast is brought to you by NGI A/S.This podcast is produced by Montanus.
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17: Battling Biofilm – Strategies and challenges in food industry hygiene
Biofilm might sound harmless, but for food manufacturers, it’s a hidden threat that can take a serious toll on hygiene standards – and on your bottom line. Left unchecked, it risks production downtime, costly recalls, and long-term damage to your reputation.In this episode of ‘Behind Clean Lines’, Mikkel Svold is again joined by Debra Smith, a global hygiene expert and biologist at Vikan. Together, they cut through the jargon and get straight to the practical advice on tackling biofilm; What it isWhy it’s a challenge and most importantly,What you can do about it. Deb shares real-world tips, from getting your engineering and hygiene teams on the same page, to using smarter cleaning tools and detergents that actually work.If food safety and protecting your operations matter to you, this episode is worth your time. Give it a listen, and take away ideas you can act on today.In this episode, you'll learn about:1. Differences between biofilms and single-celled microbes in cleaning.2. Effective cleaning methods for combating biofilms in food factories.3. Importance of validated cleaning and disinfection protocols.4. Role of a cross-functional task force in biofilm management.5. Emerging technologies for improved biofilm control.6. Strategies for nurturing a strong food safety culture.Episode Content00:09 Introduction to the episode and guest, Deb Smith 00:53 Key differences between biofilm and single-celled microbes 01:45 Effective cleaning and disinfection methods for biofilm 04:10 The concept and importance of a joint task force 07:06 Common contradictions in hygiene and engineering teams 10:49 Emerging technologies for biofilm management in food industry 12:23 First steps for implementing better hygienic practices 14:04 Challenges of instilling a strong food safety cultureProductionThis podcast is brought to you by NGI A/S.This podcast is produced by Montanus.
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16: How Factory Layouts and Installations Impact Food Safety
Are your production installations doing their job, or are they holding your production back? It’s easy to overlook their impact, but production installations like electrical raceways play a key role in keeping your operations safe, clean, and efficient. In this episode of ‘Behind Clean Lines’ we sit down with Steve Voelzke from Robroy Industries to tackle this often-missed priority in food production. Steve shares straightforward tips on getting your production and overhead installations right — whether you're planning a new facility or upgrading an existing one. We’ll talk about practical solutions for avoiding contamination risks, cutting downtime, and designing for flexibility. Plus, Steve shares lessons from real-world projects that can help you prevent costly mistakes. In this episode, you'll learn about:• Practical improvements for overhead production installations. • Strategies for achieving cleaner production environments. • The impact of effective design on food safety compliance. • Insights on overcoming challenges with retrofitting facilities. • Importance of ongoing education in facility construction and operation. • Enhancing collaboration across teams for better outcomes.Episode Content00:09 Introduction01:34 Current practices in overhead installations and design 02:24 Evolution of facility design over the last decade 03:41 Role of the Food Modernization Act in industry changes 05:49 Importance of training and audits during construction 07:06 Continuous improvement through client collaboration 11:06 Practical steps for OEMs in facility design and installation 12:57 Risks and costs of contamination in food production 13:45 Strategies for retrofitting existing production facilities 15:31 Closing thoughtsProductionThis podcast is brought to you by NGI A/S.This podcast is produced by Montanus.
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15: Biofilm – The Stubborn Threat to Food Safety Explained
What comes to mind when you hear “contamination” in food factories?For most people, it’s microbes. But there’s a bigger, tougher problem most don’t see: biofilms. These stubborn bacterial colonies are hard to remove and can lead to serious food safety issues.In this episode of ‘Behind Clean Lines’, we talk with Debra Smith, a global hygiene specialist and microbiologist at Vikan. She breaks down what biofilms are, how they form, and why they’re such a challenge to food safety.From a devastating listeria outbreak to critical cleaning practices, Deb shares real-world examples and practical advice to help protect your operations.We’ll look at the essentials—like equipment design and cleaning processes—and how they play a essential role in fighting biofilms. You’ll also learn how to build a stronger food safety culture within your team.Episode Content00:08 Introduction to biofilm and its importance 01:07 What is biofilm and how does it form? 02:42 Consequences of biofilm: A listeria incident 04:13 European biofilm cases: lessons learned 06:15 Key differences between microbes and biofilm 08:55 Growth conditions and timeframes for biofilm 11:10 Biofilm communication: Quorum sensing explained 12:47 Mitigating biofilm risks in food factories 14:22 Closing thoughts and future topics on biofilmProductionThis podcast is brought to you by NGI A/SThis podcast is produced by Montanus
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14: Risks from Above: Why Overhead Installations Matter in Food Manufacturing
Your mind is probably concerned with things like production efficiency, product quality and profit margins. Your thought go to contamination every now and then. Even to hygienic design. But have you ever thought about how the overhead spaces in your food facility impact hygiene? It’s surprising, but up to 15% of food contamination can stem from these often-overlooked areas!Join us in this episode of Behind Clean Lines as we speak with Steve Voelzke from Robroy Industries. Steve shares his insights on the vital link between electrical infrastructure and hygienic design in food factories. With us from Texas, he highlights how improved overhead planning can significantly reduce contamination risks.In this episode, you'll learn about:1. Why overhead installations are crucial in food factory design.2. How modern construction designs enhance hygienic standards.3. Case studies showing contamination from overhead conditions.4. Practical design strategies for safer food production environments.Episode Content00:08 Introduction to the episode and guest, Steve Voelzke 02:28 Importance of electrical infrastructure in hygienic design 04:51 Modeling electrical components: Why it's often neglected 06:01 Need for improved planning in overhead designs 08:15 Benefits of sealed equipment designs 09:20 Overview of existing standards and their gaps 12:05 Education's crucial role in construction's hygienic practices 13:45 Strategies for effective wash down of overhead systems 16:03 Aligning electrical and hygienic standards for better safetyThis podcast is brought to you by NGI A/SThis podcast is produced by Montanus
Behind Clean Lines is your go-to medium for insights into hygienic manufacturing, innovation, and design. You'll find expert knowledge on the design process, the strategic drivers, and mind set it takes to push innovation in manufacturing for food and beverage industries forward.The topics we'll discuss include:Strategic Growth Drivers in Hygienic ManufacturingThe Role of Collaboration in Innovation for the Food IndustryProduct optimization with Hygienic Design... and much more.This podcast is brought to you by NGI.---This podcast is produced by Montanus.
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