Breaking the Mold: How 3D-Printed Tooling Is Revolutionizing Plastic Prototyping
Welcome to episode 273 of the China Manufacturing Decoded podcast. Imagine validating your injection-molded parts using production-grade materials, without waiting weeks or spending tens of thousands. Adrian and Paul unpack the game-changing hybrid tooling process that combines 3D-printed soluble resin inserts with steel molds to accelerate development and reduce risk.
Show Sections
00:00 – Welcome & Context
01:00 – Hybrid Tooling Explained
02:22 – What Is Fast Iterative Tooling?
04:00 – Why Traditional Tooling Slows You Down
05:38 – Strategic Use of Soluble Resin Inserts
07:35 – Closing the Prototyping–Production Gap
09:54 – Soluble Inserts Inside Steel Tools
13:01 – Iterate Daily: A New Speed Standard
15:04 – Hybrid Tooling for Bridge Production
20:24 – Case Study: Medical Device Validation in One Week
27:04 – The True Impact: Risk and Cost Reduction
30:01 – Sustainability, Freedom to Fail, and Final Thoughts
Related content...
Get help from us to power up your validation using this technology: Freeform Injection Molding Service Bureau in China
Fast Iterative Tooling at Agilian plastic & Molds
Do A Bridge Production Rather Than Rushing Into Mass Production
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35:47
China Tariff Reductions (May 12) Breakdown: Temporary Relief for U.S. Companies [BONUS]
Recorded on the evening of May 12th, China time, as the news broke, Renaud breaks down the implications of the tariff adjustments announced by the U.S. administration. With tariffs previously skyrocketing to up to around 150%, recent talks in Switzerland between the USA and China have resulted in a significant reduction, providing a temporary window of relief for businesses relying on Chinese imports.
The episode provides a detailed overview of the tariff situation, exploring the background of the recent tariff hikes linked to fentanyl and other geopolitical factors. Renaud analyzes the impact of these changes on retailers and brands, offering insights into how major companies like Walmart and Target are reacting to the news. He will also discuss the strategic moves by both large corporations and SMEs in anticipation of these tariff modifications and the potential outcomes for the supply chain, particularly in the lead-up to the busy Christmas season.
You will also get some insight into how tariffs affect logistics, shipping capacity, and the bullwhip effect within the global supply chain, as well as the long-term considerations for American companies concerned about manufacturing in China (with backup plans and diversification into other Asian countries like India and Malaysia touched on).
Related content...
‘This is not normal’: U.S., China agree to 90-day tariff pause but 30% is ‘still a big deal’ - CNBC
What Have the U.S. and China Agreed on Trade? Where Are Tariffs Now? - WSJ
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13:50
Tariffs, Trade Shifts & Tactics: A U.S. Importer's Guide (Feat. Owen Haacke of Supply Chain Shark)
Our guest for this episode is Owen Haacke, co-founder of Supply Chain Shark and a licensed customs broker. Owen is renowned for guiding businesses through the complex landscape of US Customs and tariffs.
In this episode, we reconnect with Owen to discuss the evolving nature of import tariffs and the impact of recent regulatory changes on global trade. Owen provides expert insights into the complexities of tariff classifications, emphasizing the importance of understanding HTS codes and country of origin considerations. He dives into examples of how tariff exemptions can be leveraged to reduce costs, focusing on select categories like electronics and children’s products.
Tune in for a comprehensive discussion that equips businesses with the knowledge to make informed decisions in the face of changing trade regulations.
Show Sections
00:00: Meet the Guest: Owen Haacke on Trade Law and Tariffs
03:08: Recent Changes in Tariff Regulations
08:30: The End of De Minimis Exemption
13:20: Urgency in Relocating Production
17:07: Understanding Country of Origin
22:57: Real-World Examples and Legal Gray Areas
27:36: India, Vietnam, and the Shift Away from China
32:07: Importance of Due Diligence
Related content...
You can connect with Owen via his LinkedIn profile
Importing to the USA, HTS Codes, and Tariff Tips (Feat. Owen Haacke of Supply Chain Shark)
Get help to move your production to India or Malaysia
A de minimis tariff exemption expires Friday. Here's what that means for shoppers. (CBS News)
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34:03
Getting It Right from the Start: Essential Guide to Working with Manufacturers
Are you gearing up to manufacture a new electronic / hard good product? In this episode, Renaud and Adrian break down exactly what you need to prepare before starting with a manufacturer. These insights could save you time, money, and major headaches.
Show Sections
00:00: Welcome and Introduction
01:13: Sourcing Existing Products: Know What You're Buying
03:26: Transferring Production: Matching Capabilities
06:12: Developing a New Product: What to Avoid
10:04: Design First, Then Involve the Factory
13:06: Involving the Manufacturer in Development (Correctly)
16:07: Avoiding Design Integration Pitfalls
20:32: NPI: New Product Introduction Essentials
24:05: Small Factories & Unstructured NPI: A Hidden Risk
27:01: Wrapping Up: Do the Work Now to Save Later
Related content...
Unsure where to start with sourcing? Listen to this podcast series: DIY Sourcing from China Series
How to Smoothly Transition Between Chinese Manufacturers Without Disruptions
Why does new product development take so long?
8 Common Project Leaders’ Pitfalls During New Product Development
The New Product Introduction Process Guide
Why Skipping NPI Phases Is A Big Mistake
Why You Need Mature Product Designs BEFORE Working With A Chinese Manufacturer!
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28:37
India Rising: Can It Replace China as a Manufacturing Giant?
With tariffs rising and China becoming a trickier manufacturing partner, many American importers are looking to India. In this episode, we explore the manufacturing landscape in South India, especially when it comes to sourcing PCB assemblies. You’ll gain first-hand insights from a recent trip and learn what makes India both promising and challenging.
In addition, we discuss U.S.-India Trade Relations in the context of the hot tariff war between the USA and China. Could India be a beneficiary and a good option for American businesses to pivot to?
Show Sections
[00:00] — Intro: Why India Is on the Radar for U.S. Importers
[01:10] — Trade Show Trends and Shifting Attention
[03:52] — A Visit to Bangalore: Local Insights
[05:27] — PCBA Landscape: Smaller, Manual, but Growing
[09:27] — Government Clients Dominate, but Consumer Work Emerging
[12:35] — Lead vs. Lead-Free Soldering: Exporters Take the Lead-Free Route
[14:41] — Indian Customs Challenges: Real or Overblown?
[16:32] — Overall Impressions of Bangalore/Southern India as a Manufacturing Base
[18:04] — U.S.-India Trade Relations: Opportunity Rising
[23:41] — The Tariff Game: Geopolitical Leverage
[27:54] — Challenges India Must Overcome to Scale Up
[35:36] — The Rise of the Indian Wider Ecosystem
[37:59] — Wrapping up
Related content...
Bangalore PCBA Suppliers (Ground Level Insights – April 2025)
India Has a Golden Opportunity to Capture U.S. Business From China (WSJ)
Vance and Modi meet in New Delhi to discuss trade deal and avoid US tariffs
Read all of our blog posts about India
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Join Renaud Anjoran, Founder & CEO of Sofeast, in this podcast aimed at importers who develop their own products as he discusses the hottest topics and shares actionable tips for manufacturing in China & Asia today!
WHO IS RENAUD?
Renaud is a French ISO 9001 & 14001 certified lead auditor, ASQ certified Quality Engineer and Quality Manager who has been working in the Chinese manufacturing industry since 2005. He is the founder of the Sofeast group that has over 200 staff globally and offers services (QA, product development & engineering, project management, Supply Chain Management, product compliance, reliability testing), contract manufacturing, and 3PL fulfillment for importers and businesses who develop their own products and buyers from China & SE Asia.
WHY LISTEN?
We‘ll discuss interesting topics for anyone who develops and sources their products from Asian suppliers and will share Renaud‘s decades of manufacturing experience, as well as inviting guests from the industry to get a different viewpoint. Our goal is to help you get better results and end up with suppliers and products that exceed your expectations!